3 Layer Magnetic Roller Separator for Plastic, Silica Sand & Activated Carbon

Key Product Features

Advanced Three-Layer Design

• Multi-stage Separation: Three distinct magnetic roller layers for comprehensive contaminant removal

• Progressive Processing: Each layer operates at optimal distance and magnetic intensity

• High Capacity Design: Specifically engineered for large granular materials (typical size: 3-20mm)

• Modular Construction: Flexible configuration for different material handling requirements

Technical Specifications

Magnetic Roller Configuration

Technical Advantages & Benefits

Performance Excellence

1. Powerful Magnetic System: Neodymium strong magnets delivering up to 15000GS magnetic field intensity

2. High Efficiency Removal: Three-layer design ensures 99%+ ferrous contamination removal

3. Adaptable Processing: Suitable for materials from 300-500 kg/h throughput

4. Consistent Performance: Stable magnetic field with minimal strength degradation over time

Operational Benefits

• Simple Configuration: Easy installation and minimal setup requirements

• Low Maintenance Design: Proven reliability with low failure rate components

• Energy Efficient: 1.5KW motor with variable speed control optimizes power consumption

• Dust Control: Transparent plastic sheet cover prevents dust leakage and maintains clean operation

Quality Assurance Features

• Durable Construction: Stainless steel or carbon steel frame options for different environments

• Precision Engineering: Accurate roller alignment and belt tracking systems

• Safety Compliance: Industrial-grade electrical components and safety guards

• Long Service Life: Designed for continuous operation with 3-year minimum service life

Working Principle & Operation

Separation Process

1. Material Feeding: Raw materials enter through the feeder mechanism

2. Belt Transport: Adjustable-speed conveyor belt carries material across magnetic rollers

3. Magnetic Capture: Ferrous contaminants are attracted to the magnetic rollers’ surface

4. Contaminant Removal: Captured metal particles are transferred beyond the magnetic field

5. Automatic Discharge: Metal contaminants drop into collection box automatically

6. Clean Material Output: Purified material continues on conveyor for further processing

System Components

• Magnetic Roller Assembly: Three precisely positioned magnetic rollers

• Variable Speed Drive: Converter regulator for optimal belt speed adjustment

• Dust Containment System: Transparent plastic sheet enclosure

• Collection System: Integrated iron collection box with easy-access design

• Frame Structure: Robust stainless steel or carbon steel construction

Primary Applications

Plastic Recycling & Processing

• Post-consumer Plastic: Removing metal contaminants from recycled plastic flakes

• Industrial Plastic: Purifying virgin plastic granules for injection molding

• Composite Materials: Cleaning plastic compounds and blends

• Specialty Plastics: Processing engineering plastics and high-value polymers

Mineral & Industrial Materials

• Silica Sand Processing: Removing ferrous contamination for glass and foundry applications

• Activated Carbon: Purifying activated carbon for water treatment and air filtration

• Abrasive Materials: Cleaning industrial abrasives and blasting media

• Ceramic Raw Materials: Preparing mineral feedstocks for ceramic production

Bulk Material Handling

• Food-grade Materials: Purifying food processing ingredients and additives

• Chemical Products: Cleaning chemical powders and granular products

• Pharmaceutical Materials: Preparing pharmaceutical raw materials

• Recycled Materials: Processing various recycled granular materials

Customization Options

Material Configurations

• Frame Materials: Choice of 304/316 stainless steel or carbon steel powder-coated

• Magnet Types: Various neodymium magnet grades for different intensity requirements

• Belt Materials: Food-grade, chemical-resistant, or standard industrial belts

• Cover Options: Full enclosure, partial covers, or custom containment systems

Technical Modifications

• Capacity Scaling: Custom designs for higher or lower throughput requirements

• Special Applications: Modified configurations for specific material characteristics

• Integration Packages: Complete systems with feeders, conveyors, and control panels

• Automation Levels: Manual, semi-automatic, or fully automated operation

ODM/OEM Services

• Brand Customization: Private labeling and branding options

• Design Modifications: Engineering modifications for specific applications

• Performance Enhancements: Upgraded components for extended capabilities

• Regional Compliance: Modifications for local electrical and safety standards

Installation & Operation Guidelines

Site Requirements

• Floor Space: Minimum 2m × 1.5m for installation and maintenance access

• Power Supply: Stable 380V three-phase power connection

• Material Handling: Adequate space for feed and discharge systems

• Environmental Conditions: Indoor installation recommended for optimal performance

Operational Parameters

• Material Feed Rate: Optimal 300-500 kg/h depending on material density and contamination level

• Belt Speed Setting: Typically 0.5-1.5 m/s for most applications

• Cleaning Frequency: Regular inspection and cleaning of magnetic rollers

• Maintenance Schedule: Monthly inspection, quarterly comprehensive maintenance

Safety Considerations

• Electrical Safety: Proper grounding and electrical isolation

• Mechanical Guards: All moving parts protected by safety covers

• Operator Training: Comprehensive training on safe operation procedures

• Emergency Stops: Multiple emergency stop buttons for immediate shutdown

Performance Comparison

vs. Single-layer Separators

• Removal Efficiency: 30-50% higher ferrous contamination removal

• Throughput Capacity: Higher processing speeds without compromising quality

• Material Versatility: Better performance with varying particle sizes and shapes

• Long-term Reliability: More consistent performance over extended operation

vs. Traditional Magnetic Systems

• Energy Efficiency: Lower power consumption per kg of material processed

• Space Efficiency: Compact design with higher processing capacity

• Maintenance Requirements: Simplified maintenance with accessible components

• Operational Flexibility: Adjustable parameters for different materials

Technical Support Services

Pre-purchase Support

• Application Analysis: Technical evaluation of your specific requirements

• Material Testing: Laboratory testing with customer-provided samples

• System Design: Customized configuration recommendations

• Quotation Services: Detailed proposals with technical specifications

Installation & Commissioning

• Site Preparation Guidance: Detailed installation requirements and guidelines

• On-site Commissioning: Technical supervision during initial setup

• Performance Testing: Verification of separation efficiency and throughput

• Operator Training: Comprehensive training on operation and maintenance

After-sales Support

• Technical Documentation: Complete manuals, drawings, and specifications

• Spare Parts Availability: Ready availability of critical components

• Remote Support: Telephone and online technical assistance

• Service Contracts: Optional maintenance agreements for continuous support

Industry Compliance & Standards

Quality Certifications

• Manufacturing Standards: ISO 9001 compliant manufacturing processes

• Material Certifications: Documentation for all critical components

• Performance Testing: Standardized testing protocols for quality assurance

• Safety Compliance: Meets international electrical and mechanical safety standards

Environmental Considerations

• Energy Efficiency: Optimized design for minimal energy consumption

• Material Recovery: Efficient contaminant removal reducing material waste

• Dust Control: Effective containment preventing environmental contamination

• Noise Levels: Designed for quiet operation in industrial environments

Economic Benefits

Cost Savings

• Reduced Product Loss: Minimized rejection of contaminated materials

• Lower Maintenance Costs: Durable design with minimal replacement parts

• Energy Efficiency: Low power consumption reducing operational expenses

• Labor Savings: Automated operation reducing manual inspection requirements

Product Quality Improvement

• Consistent Purity: Reliable removal of ferrous contaminants

• Reduced Downstream Damage: Protection of processing equipment from metal damage

• Market Value Enhancement: Higher quality products commanding premium prices

• Customer Satisfaction: Consistent quality meeting stringent specifications

Ordering Information

Standard Package Includes

• Complete 3 Layer Magnetic Roller Separator unit

• Variable speed control system with converter regulator

• Transparent dust containment cover

• Iron collection box and discharge system

• Electrical control panel with safety features

• Installation and operation manual

• Basic tool kit for maintenance

Optional Accessories

• Feeding Systems: Various hopper and feeder options

• Discharge Conveyors: Extended conveyor systems

• Control Upgrades: Advanced automation and monitoring systems

• Specialty Belts: Food-grade or chemical-resistant conveyor belts

• Magnetic Upgrades: Higher intensity magnet options

• Mobile Bases: Wheeled bases for flexible positioning

Delivery & Warranty

• Lead Time: 4-6 weeks for standard models, 8-10 weeks for customized versions

• Shipping: Worldwide shipping with export packaging

• Warranty: 12 months comprehensive warranty on all components

• Support: Lifetime technical support and consultation