ZT-SL1000-G Automatic Water-cooling Electro-Magnetic Separator

With its revolutionary pipeline design and intelligent control systems, the ZT-SL1000-G delivers superior iron removal performance while significantly reducing energy consumption compared to conventional magnetic separators.

Technical Innovation & Design Excellence

Advanced Electromagnetic Technology

• High-Intensity Magnetic Field: Generates 18,000-20,000 GS background magnetic field for exceptional iron removal efficiency

• Intelligent Energy Management: High-tech electronic systems optimize power consumption while maintaining peak performance

• Water-Cooling System: Advanced cooling technology minimizes temperature rise for extended continuous operation periods

• Reverse Flow Pipeline Design: Flexible operation modes allow selection of optimal processing parameters during production debugging

Unique Operational Features

• Dual Reverse Flushing System: Upper and lower reverse flushing functions ensure thorough and complete cleaning of magnetic media/matrix

• Adaptive Processing: High compatibility with different mineral particle sizes and slurry densities (10%-30%)

• Continuous Optimization: Self-adjusting systems maintain peak iron removal efficiency throughout repeated operation cycles

• Maintenance-Friendly Design: Simplified operation and maintenance procedures reduce downtime and operational complexity

Technical Specifications: ZT-SL1000-G Model

Core Performance Parameters

System Components & Design

• Magnetic System: High-efficiency electromagnetic coils with precision field control

• Cooling System: Integrated water-cooling circuits for thermal management

• Pipeline Configuration: Advanced reverse flow design with multiple operation modes

• Control System: Intelligent automation with process optimization capabilities

• Structural Framework: Robust construction for industrial-scale operation

Complete ZT Series Product Line

Model Comparison & Selection Guide

Note: Optimal slurry density varies with different mineral types. Specifications provided are reference values for standard applications.

Key Features & Advantages

Performance Excellence

1. High Magnetic Intensity Field: 18,000-20,000 GS magnetic field strength ensures maximum iron removal efficiency

2. Thermal Efficiency: Minimal temperature rise inside machine enables extended continuous operation periods

3. Material Versatility: High adaptability for different mineral particle sizes and slurry densities

4. Operational Efficiency: Simple operation and maintenance procedures reduce operational complexity

5. System Reliability: Low fault rate with extended service life for maximum return on investment

Technological Innovations

• Energy-Saving Design: Advanced electronic technology reduces energy consumption by 30-40% compared to conventional systems

• Intelligent Flushing System: Upper and lower reverse flushing ensures complete magnetic media cleaning

• Flexible Pipeline Configuration: Reverse flow capability allows optimal process selection during production debugging

• Adaptive Control: Self-adjusting systems maintain consistent performance across varying operating conditions

Industrial Applications

Primary Mineral Processing Applications

• Feldspar Processing: Sodium potassium feldspar purification for ceramic and glass industries

• Kaolin Refining: Iron removal from kaolin clay for paper, ceramic, and paint applications

• Ball Clay Processing: Quality enhancement of ball clay for sanitaryware and tableware production

• Quartz Purification: Silica sand and quartz processing for high-purity applications

Industry-Specific Applications

• Ceramics Industry: Raw material purification for tiles, sanitaryware, and technical ceramics

• Chemical Processing: Catalyst recovery and chemical raw material purification

• Graphite Processing: Natural and synthetic graphite purification

• Food Industry: Food-grade mineral processing and additive purification

• Industrial Minerals: Various non-metallic mineral beneficiation applications

Proven Project Success

Major Installation Projects

• Henan Province Feldspar Plant: Large-scale feldspar processing facility utilizing ZT-SL1000-G for premium quality production

• Fujian Province Kaolin Plant: High-volume kaolin processing operation achieving exceptional purity standards

• Multiple Industrial Installations: Successful implementations across ceramics, chemical, and mineral processing sectors

Performance Results

• Iron Removal Efficiency: 95-99% reduction in ferrous contamination

• Throughput Achievement: Consistent operation at 40-100 m³/h capacity range

• Energy Savings: 30-40% reduction in power consumption compared to traditional systems

• Operational Uptime: >95% availability with minimal maintenance requirements

Technical Advantages Over Conventional Systems

vs. Traditional Magnetic Separators

• Higher Magnetic Field: 20-30% stronger magnetic intensity for improved separation

• Lower Energy Consumption: Advanced electronic systems reduce power usage significantly

• Better Thermal Management: Water-cooling prevents overheating during extended operation

• Superior Cleaning Efficiency: Reverse flushing system ensures complete matrix regeneration

vs. Competing Technologies

• Greater Adaptability: Wider range of slurry densities and particle sizes

• Higher Throughput: Larger capacity with comparable footprint

• Lower Maintenance: Simplified design reduces service requirements

• Longer Service Life: Robust construction and quality components

System Configuration & Integration

Standard Package Includes

• Complete ZT-SL1000-G electromagnetic separator unit

• Integrated water-cooling system with temperature control

• Intelligent control panel with automation features

• Reverse flushing system with dual-direction capability

• All necessary piping, valves, and connections

• Installation and commissioning support package

Optional Integration Components

• Feeding Systems: Customized slurry feeding and conditioning equipment

• Automation Upgrades: Advanced PLC control systems with remote monitoring

• Auxiliary Equipment: Pumps, tanks, and ancillary processing components

• Quality Monitoring: Online sensors and analytical systems

• Energy Management: Power optimization and monitoring systems

Installation & Operational Requirements

Site Preparation

• Foundation Requirements: Reinforced concrete base sized to support 32-ton equipment

• Space Allocation: Minimum 3.5m × 3.5m × 3.5m operating space

• Utility Connections: 380V power supply, cooling water system, process water supply

• Material Handling: Integration with existing slurry processing systems

Operational Parameters

• Optimal Slurry Density: 10-30% solids concentration for maximum efficiency

• Temperature Range: Operating temperature 5-50°C (cooling system maintains optimal conditions)

• Flow Rate Control: Adjustable flow rates within 40-100 m³/h capacity range

• Maintenance Schedule: Monthly inspection, quarterly comprehensive maintenance

Economic Benefits & ROI Analysis

Cost Savings

• Energy Efficiency: 30-40% reduction in power consumption translates to significant operational savings

• Reduced Downtime: High reliability and easy maintenance minimize production interruptions

• Lower Chemical Usage: Effective physical separation reduces chemical treatment requirements

• Extended Equipment Life: Quality construction and thermal management extend service intervals

Quality & Productivity Improvements

• Enhanced Product Quality: Superior iron removal improves product specifications and market value

• Increased Throughput: High-capacity design supports production scale-up requirements

• Process Consistency: Stable operation ensures uniform product quality

• Flexible Operation: Adaptable to varying feed materials and conditions

Technical Support & Services

Manufacturer Background

• Company: Foshan ORO Magnet Co., Ltd.

• Specialization: Advanced magnetic separation technology and equipment

• Experience: Years of expertise in mineral processing and industrial applications

• Quality Assurance: ISO-certified manufacturing processes and quality control

Customer Support Services

• Technical Consultation: Expert advice on system selection and application optimization

• Installation Supervision: On-site commissioning and performance verification

• Operator Training: Comprehensive training on operation, maintenance, and troubleshooting

• Spare Parts Availability: Complete inventory of critical components and wear parts

• After-sales Service: Responsive technical support and service network

Ordering Information

Availability & Delivery

• Standard Lead Time: 16-20 weeks for standard configurations

• Customization Options: Additional time for specialized requirements

• Shipping: Worldwide export capabilities with proper documentation

• Payment Terms: Flexible options including letters of credit and installment payments

Warranty & Guarantees

• Standard Warranty: 18 months comprehensive warranty on all components

• Performance Guarantee: Application-specific performance commitments

• Service Contracts: Optional extended warranty and maintenance agreements

• Technical Support: Lifetime access to technical documentation and support

Contact Information

Manufacturer Details

• Company: Foshan ORO Magnet Co., Ltd.

• Website: www.oromagnet.com

• Email: sales@oromagnet.com

• Phone: 0086-15363435052

• Messaging: Available on WhatsApp and WeChat for instant communication

Regional Support

• Technical Sales Team: Dedicated specialists for different application areas

• Project Engineering: Custom solution development and integration support

• Service Network: Regional service centers and technical support personnel

• Documentation: Complete technical specifications, drawings, and manuals available